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Preheater

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preheater

1、  Equipment introduction

Preheaters are used industrial dry kiln cement production plants to heat the raw mix and drive off carbon dioxide and water before it is fed into the kiln.The preheater is mainly composed of cyclone tube, connecting air duct, feeding tube, decompression furnace, locking air valve, feeding tray, inner tube hanging piece and smoke chamber.LVRF5 new efficient five cyclone preheater with decomposition furnace system used in linear double spouting decomposition furnace technology, simple structure, large length to diameter ratio, is beneficial to uniform material distribution, in order to further increase the material retention time, increase the rear extension pipe, thus in the combustion space is fully guarantee, solid and gas residence time, ensure the pulverized coal can get sufficient combustion inside the furnace, improve the system efficiency.


2、 Technological Advantage


1.High productivity: the cyclone preheater adopts multistage cycle suspension preheating to improve the production rate.

 2.Low investment: due to the reasonable structure of cyclone preheater, reduce the problems of equipment, cost-effective, low investment and higher benefits.

 3.Low energy consumption: make full use of heat in the kiln, reduce the energy consumption of clinker production, and reduce the room required.

 4.Wide application: custom-design cyclone preheater can be provided according to different regions and production scale, turnkey project of preheater.

 5. Anthracite burning rate can reach 100%;

 6. Low dust chamber, low NOx emissions;

 7. Crooked cones effectively prevent build-up;

 8. On-line double-spray decomposition furnace technology to avoid skinning and slumping;

 9. Adopt diffusion type spreading device to enhance heat exchange efficiency;

 10. The outlet is provided with an inner cylinder to improve the separation efficiency of the cyclone cylinder;

 11. Solve the blocking problem on line;

 12. Low resistance characteristics of cyclone tube;

 13. The structure optimization C1 tube dissociation rate reaches 95%.


3、specification parameter

Serial number

preheater

Specifications

(t/d)

Recommend Matching kiln (mm)

Slope of kiln

C1

cyclone

C2

cyclone

C3

cyclone

C4

cyclone

C5

cyclone

Calciner

1

1000

φ3300

4

φ4800

φ4800

φ4800

φ5000

φ5000

φ3800

2

1500

φ3500

4

φ5450

φ5450

φ5450

φ5700

φ5700

φ4500

3

2000

φ3800

4

φ5700

φ5700

φ5700

φ6000

φ6000

φ4800

4

2500

φ4000

4

2-φ4550

φ6450

φ6450

φ6750

φ6750

φ5600

5

3000

φ4200

4

2-φ5000

φ6900

φ6900

φ7250

φ7250

φ5800

6

3500

φ4300

4

2-φ5450

φ7500

φ7500

φ7800

φ7800

φ6300

7

4500

 (Single series)

φ4500

4

2-φ6280

φ8700

φ8700

φ 9100

φ 9100

φ7200

8

5000  (Double Series)

φ4800

4

2-φ4900

φ6600

φ6600

φ6900

φ6900

φ7600

Note: the preheater of the above specifications is suitable for bituminous coal, anthracite, heavy oil and natural gas fuel. The size in the table is plain size. The specific design can be carried out according to the elevation of the project site.


4、 Achievements/Project references

1. Guizhou jiangge cement co., LTD. Expanded 2500TPD clinker cement production line project

2. Cement Luangprabang Sole Co, Ltd3000t/d Cement clinker production line engineering
3. Guizhou zhongcheng cement co., LTD. 2500t/d cement production line
4. Zigong jinlong cement company's 4600t/d cement production line
5. Yunnan pu 'er cement company 5000t/d cement production line
6. Zhaoshan xinxing group hunan cement company 4000t/d cement production line
7. Gansu shulushan cement co., LTD. 4500t/d cement production line
8. Sandu runji cement co., LTD. 2500t/d cement production line
9. Guizhou qinglong panjiang cement co., LTD. 6000t/d clinker new dry cement production line
10. Naiman hongji cement co., LTD. 4000t/d cement production line
11. Guizhou fodingshan cement company 3200t/d cement production line
12. Jidong cement heilongjiang co., LTD. 8000T/D cement production line




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